The iron is clean and clean, and then solvent treatment, after drying immersed in zinc liquid, iron and molten zinc reaction to produce an alloyed zinc layer, the process is: degreasing – washing – pickling – assisted plating – drying – hot dip galvanizing – separation – cooling passivation. The thickness of the alloy layer of hot plating wire mainly depends on the chemical composition of the steel silicon content, the size of the steel cross-sectional area, the roughness of the steel surface, the temperature of the zinc pot, the time of dipping zinc, cooling speed, cold rolling deformation, etc.

2. Use a large pickpocket to stir the zinc ash before the steel wire enters the zinc liquid; Use a small outlet for the galvanized steel wire; Zinc pot steel wire outlet in 30 minutes, with pickpockets back and forth, until the large, floating zinc residue into brown, real zinc ash, zinc ash surface. After the removal of zinc ash should be brown yellow real zinc ash, zinc surface, effectively reduce zinc consumption. This is one of the measures to reduce zinc consumption, but it is also a real problem, which has not been solved for many years.

Industrial rust prevention method: coated with asphalt, iron roof, coated with asphalt, you can prevent rust. Metal coating: Some metal surface will form a dense oxide film, can be coated on the surface of the metal composed of this metal screen. Such as: galvanized iron, tinplate plating, bicycle underwire and some medical equipment are coated with chromium and nickel.

Poor pretreatment before electroplating; Bath temperature is too low; Poor quality additives or excessive additives and organic impurities can cause poor bonding. The quality of the additive also has an effect on coating foaming. Some additives react incompletely during synthesis and continue to polymerize during long-term storage or use. The additive tends to distort the lattice and create stress, causing the coating to blister.

The management system of the rinsing water after the steel wire pickling should be regularly and regularly discharged after the rinsing water, and the rinsing water should be kept clean and low acid value as far as possible. The pH control is more appropriate. The concentration of plating aid should not be too high. Hot plating wire must be added ammonium chloride and zinc chloride according to the data of laboratory analysis, and the specific gravity of the composite solution is controlled in the range of 50~80g/L. The addition of ammonium chloride or zinc chloride raw materials without the results of laboratory analysis shall be subject to criticism and education, and economic treatment if necessary.

There are three methods to detect the thickness of zinc layer of galvanized wire: weighing method, cross section microscopy method and magnetic method, among which the first two experiments will cause certain damage to galvanized wire, including the length of galvanized wire and the reduction of dosage. The general detection of galvanized wire galvanized layer is detected by magnetic method, which is also a more intuitive and convenient method. The standard of galvanized layer thickness is related to the wire diameter of galvanized wire. The larger the wire diameter of galvanized wire, the thicker the galvanized layer is. It is the thickness of galvanized layer and cast iron after centrifugal separation.

Galvanized iron wire is very common in practical application, some people think that galvanized iron wire will not rust, in fact, it is not. Metal corrosion is caused by the chemical or electrochemical action of the surrounding medium. According to different media, it is divided into atmospheric corrosion, soil corrosion, seawater corrosion, bacterial corrosion and so on. Atmospheric corrosion is more common, because metal products in the process of processing, transportation and storage, when in contact with the atmosphere, there are always atmospheric corrosion conditions.

Hot dip galvanizing is also called hot dip zinc and hot dip galvanizing: is an effective way of metal corrosion, mainly used in various industries of metal structure facilities. It is to immerse the steel parts after rust removal into the molten zinc liquid at about 500℃, so that the surface of the steel parts is attached with zinc layer, so as to play the purpose of anticorrosion. Hot dip galvanizing process: finished product pickling – washing – adding bath aid – drying – hanging plating – cooling – drug – cleaning – grinding – hot dip galvanizing completion. Hot dip galvanizing is developed from the older method of hot dip galvanizing. It has a history of 140 years since it was applied to industry in France in 1836. However, the hot dip galvanizing industry has been developed on a large scale in the past 30 years with the rapid development of hot dip galvanizing wire.

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